Location

Pol. Bergondo (A Coruña)

Phone

(+34) 981 62 19 55
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Phone:(+34) 981 62 19 55
Where we are:Pol. Bergondo (A Coruña)
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    Carballo booth

    A professional finish and high gloss: excellence in every coat

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    The Carballo finishing booth has been designed to meet the specific requirements of professional varnishing and lacquering in sectors such as furniture, wood and metalwork, and special finishes. Its configuration adapts to the operational needs of each customer, ensuring a controlled and efficient environment for achieving high-quality finishes.

    Thanks to a continuous and uniform air renewal system, the Carballo booth ensures a safe working atmosphere, free from dangerous accumulations of solvents and with a stable airflow direction throughout the working area. This uniformity allows for a more precise application of varnishes and lacquers, reducing defects and improving the quality of the final result.

    Our catalogue features two completely different configurations, each with an approach that determines the working method:

    • Cyclic: this product sheet.
    • Sequential: Carballo C booth.

    Render cabina de lacado

    Carballo finishing booth: precision, efficiency and high gloss in professional settings.

    Our Carballo booths are custom-designed for each client, featuring two clearly distinct work areas: an application zone and a drying zone.

    In the application area, the booth has a high air flow rate, ensuring a high-gloss finish.

    In the drying area, the customer can place trolleys that rotate between parts awaiting application and those already applied; in this zone, the air is temperature-controlled, allowing the parts to dry whilst we continue applying the product, which enables us to rotate the drying zone to remove parts that have cured. In this drying area, the airflow will always be directed towards the application zone, ensuring a clean environment free from impurities caused by product application.

    In these booths, the workflow is more intense, and it is understood that several people are responsible for preparing parts so that an applicator can constantly spray product onto the parts, whilst others are responsible for moving trolleys and assisting with the movement of parts for application, as well as removing trolleys containing cured parts to the outside, alongside teams carrying out the subsequent assembly or packaging of the parts.

    Alzado cabina de lazado y barnizado
    * Model 2

    Key aspects

    The double-circuit stainless steel boiler system allows 30% more of the generated heat to be utilised, preventing unnecessary heat loss and speeding up the stabilisation of the temperature inside the chamber. This feature is key to achieving more precise control of the curing process for high-gloss varnishes and lacquers.

    During the drying process, the system activates a recirculation system that reuses up to 80% of the preheated air. This approach reduces fuel consumption, improves thermal response time and optimises the entire work cycle without compromising the quality of the finish.

    High-performance LEDs offering superior light output and colour rendering. LED lighting provides outstanding illumination coverage as well as optimal colour rendering. With the new LED systems, we also achieve significant energy savings compared to previous fluorescent installations.

    Featuring premium efficiency, an optimised design and high-quality materials, it significantly reduces energy loss during operation. This helps to lower operating costs throughout the equipment’s service life.

    • Longer service life of equipment
    • Cost savings through reduced switching cycles
    • Lower energy costs and reduced heating of the electrical cabinet
    • Prevention of current surges and voltage drops
    • Reduced interference emissions and fewer voltage fluctuations in the mains supply (flicker)
    • Lower operating losses

    Technical specifications

    FeatureModel 1
    (433,07 x 201,58 x 131,9 in)    		Model 2
    (472,44 x 240,94 x 131,9 in)
    Voltage
    Propulsion voltage7.5 Cv (5.5 kW)10 Cv (7.5 kW)
    Propulsion rate1,46457e+9 in³/h2,07481e+9 in³/h
    Extraction voltage2 Cv (1.5 kW)4 Cv (2 x 1.5 kW)
    Extraction flow rate1,46457e+9 in³/h2,07481e+9 in³/h
    Total voltage7 kW10.5 kW
    Lighting
    Painted top6 screens, 4 tubes8 screens, 4 tubes
    Drying top4 screens, 4 tubes4 screens, 4 tubes
    Total lighting voltage672 W792 W
    Logo de Fercabin

    Customizable options

    Gratings

    Products such as polyurethane are very heavy, and during application, some of the material is not drawn into the extraction curtain due to its high density. This is why these sumps are installed; they are designed to act as product settling tanks. High-flow application booths are designed with the highest possible air velocity without affecting the spray pattern of the gun; this is why certain products, such as polyurethanes, produce a residue that settles on the floor. This configuration requires civil engineering work to be carried out prior to the installation of the paint booth.

    Without a settling tank, this configuration is ideal for use with trolleys and light-weight, low-residue varnishes.

    Products such as polyurethane are very heavy, and during application, some of the material is not drawn into the extraction curtain due to its high density. This is why these sumps are installed; they are designed to act as product settling tanks. High-flow application booths are designed with the highest possible air velocity without affecting the spray pattern of the gun; this is why certain products, such as polyurethanes, produce a residue that settles on the floor. This configuration does not require any structural work prior to the installation of the paint booth.

    Drying systems

    One of the most innovative solutions, with installed capacity tailored to specific requirements.

    They are used to heat large volumes of air for use in drying processes, but can only operate within an air stream of a certain velocity.

    The combustion gases are mixed with the air to be heated, thereby achieving 100% efficiency.

    Quemador vena de aire

    These burners stand out for their versatility and are available in a range of power ratings, from 60 to 260 kW.

    Their stable operation and high thermal capacity ensure optimum performance during the drying process, allowing them to be used with a wide variety of products and finishes without any loss of efficiency.
    Quemador de gasoil

    Gas burners, with outputs ranging from 35 to 280 kW, offer an alternative to diesel burners in locations where gas is available as an energy source.

    These burners also provide the oven chamber with sufficient power to ensure rapid and uniform drying of any product placed inside, regardless of its composition.

    Quemador de gas

    Water-to-air heat exchangers are used to heat air using water from various heating systems.

    The heat exchanger uses an external heat source to raise the air temperature using hot water. This water circulates through the manifold and is distributed via copper pipes. The air then passes through the pipes and heated fins, absorbing the thermal energy. Once heated, the air is blown into the relevant area. When the water cools down, it is directed through the return manifold back to the heat source.

    The unit stands out for its versatility, safety and easy installation.

    This system also allows for dual functionality: depending on the temperature of the supplied fluid, it can lower the air temperature in environments where this is required.

    Batería de agua caliente

    We can regulate the air temperature using electric heating elements, which ensure a uniform and stable increase in temperature. This option allows us to adjust the power output according to the installation, demand and available power.

    Air humidification systems

    These energy-efficient systems increase relative humidity whilst reducing the ambient temperature by 4–5°C. They create a more comfortable working environment and ensure proper product curing in very hot working conditions.

    Would you like more information about our range of Carballo booths?

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